ASTM A105 Carbon Plate Flanges Manufacturer, Supplier, Exporter & Stockist in india
Scope: ASTM A105 is a widely recognized standard specification that covers forged carbon steel components used primarily for high-temperature and high-pressure service in various pressure systems. These components include but are not limited to flanges, fittings, valves, and similar parts. The specification sets forth the requirements for the chemical composition, mechanical properties, heat treatment, manufacturing processes, testing, and marking of these carbon steel forgings.
Material Grade: ASTM A105 is typically available in two grades, Grade 1 and Grade 2, which are differentiated by their mechanical properties and impact testing requirements. These grades are designed to meet specific performance criteria for various applications. Chemical Composition: The chemical composition of ASTM A105 carbon steel forgings is closely monitored to ensure its suitability for use in demanding environments. Typical composition includes a maximum carbon content of 0.35%, manganese ranging from 0.60% to 1.05%, and maximum limits for phosphorus (0.035%), sulfur (0.040%), and copper (0.40%). Heat Treatment: The forgings may undergo different heat treatment processes depending on their application and grade. Common heat treatment methods include normalization and tempering, quenching and tempering, or simply normalization. The choice of heat treatment method is based on achieving the desired mechanical properties and structural integrity.
ASTM A105 Carbon Plate Flanges Specification
| Specification | ASTM A105 |
| Title | Standard Specification for Carbon Steel Forgings for Piping Applications |
| Scope | Covers forged carbon steel components used for high-temperature and high-pressure service in pressure systems, including flanges, fittings, valves, and similar parts. |
| Material Grade | ASTM A105 (Grade 1 or Grade 2) |
| Heat Treatment | Normalize and temper, quench and temper, or normalize, as required. |
| Chemical Composition (Typical) | See previous response for chemical composition. |
| Mechanical Properties (Typical) | See previous response for mechanical properties. |
| Size Range | Typically up to 24 inches (600 mm) in diameter. Larger sizes may be available upon request. |
| Pressure and Temperature Ratings | Refer to ASME B16.5 and ASME B16.34 standards for specific pressure and temperature ratings for flanges and valves, respectively. |
| Testing and Inspection Requirements | Radiographic or ultrasonic examination, mechanical tests, and nondestructive tests as per ASME B16.5 and ASME B16.34. |
| Marking and Certification | Each forging should be marked with material grade, heat number, manufacturer's name or symbol, and other required information. Material certification should be provided. |
| Application | Commonly used in piping systems for the oil, gas, petrochemical, and power generation industries. |
Mechanical Properties: ASTM A105 sets forth specific mechanical property requirements, including tensile strength, yield strength, elongation, and reduction of area. The typical tensile strength ranges from 70 to 95 ksi, while the yield strength can vary between 36 and 70 ksi. The material should also exhibit a minimum elongation of 22% and a minimum reduction of area of 30%. Size Range: Carbon steel forgings manufactured under this specification are typically available in sizes up to 24 inches (600 mm) in diameter. However, larger sizes may be available upon request to suit specific project requirements. Pressure and Temperature Ratings: Pressure and temperature ratings for components forged to ASTM A105 are determined by referencing other industry standards such as ASME B16.5 for flanges and ASME B16.34 for valves. These standards provide detailed tables specifying pressure-temperature ratings for various materials and classes. Testing and Inspection: ASTM A105 requires rigorous testing and inspection procedures, including radiographic or ultrasonic examination, mechanical tests, and nondestructive tests, in accordance with ASME B16.5 and ASME B16.34 standards. These tests are essential to ensure the quality and integrity of the forgings.
Chemical Composition of ASTM A105 Carbon Plate Flanges
| Element | Carbon Steel Composition (%) |
| Carbon (C) | 0.35 maximum |
| Manganese (Mn) | 0.60 - 1.05 |
| Phosphorus (P) | 0.035 maximum |
| Sulfur (S) | 0.040 maximum |
| Silicon (Si) | 0.10 - 0.35 |
| Copper (Cu) | 0.40 maximum |
Mechanical Property of ASTM A105 Carbon Plate Flanges
| Property | Value |
| Tensile Strength (ksi) | 70 - 95 |
| Yield Strength (ksi) | 36 - 70 |
| Elongation (%) | 22 minimum |
| Reduction of Area (%) | 30 minimum |
| Hardness (HB) | 187 maximum (for normalized or normalized and tempered materials) |
Applications & Uses of Pipe
We are Supplying Carbon Steel Pipe and Tube in below mentioned cities in India
Leading Carbon Steel Pipe and Tube Manufacturer, Supplier, and Stockist in India is Ryno Piping Solution Inc. due to the efficacy and dependability of its products. Each month, we deliver containers of carbon steel pipe and tube to Indian ports for a range of clients.
| Bengaluru | Mumbai | Chennai | Hyderabad | Kolkata | Pune |
| New Delhi | Ahmedabad | Jaipur | Surat | Salem | Gandhinagar |
| Bhiwandi | Tiruppur | Sivakasi | Jamnagar | Thiruvananthapuram | Rajahmundry |
| Bhubaneswar | Vijaywada | Firozabad | Agra | Rajkot | Bharuch |
| Panna | Raipur | Cochin | Ludhiana | Panipat | Durgapur |
| Peenya | Pimpri-Chinchwad | Channapatna | Kharagpur | Nashik | Indore |
| Varanasi | Haldia | Rourkela | Navi Mumbai | Moradabad | Noida |
Exporters of Carbon Steel Pipe and Tube
The United Arab Emirates, Europe, Africa, Asia, and all other continents are among the destinations for Ryno Piping Solution Inc.' exports of Carbon Steel Pipe and Tube. We export carbon steel pipe and tubes to a number of countries each month. As a result of our expanding customer base, we currently export two containers of carbon steel pipe and tubes to new locations and ports each month.
| Saudi Arabia | Qatar | Canada | Bangladesh |
| Oman | UAE | Venezuela | Turkey |
| Kuwait | Africa | United Kingdom | Singapore |
| Netherlands | China | Malaysia | Sri Lanka |