ASME SA105 Orifice Flanges are specialized components designed for use in high-pressure and high-temperature piping systems. These flanges are forged from carbon steel in accordance with the ASME SA105 specification, which sets standards for materials used in such critical applications. The composition of SA105 materials typically includes a maximum of 0.35% carbon, 0.60-1.05% manganese, and trace amounts of phosphorus, sulfur, and silicon. This combination of elements provides the necessary strength and durability required for withstanding extreme conditions. In terms of mechanical properties, ASME SA105 Orifice Flanges exhibit a tensile strength ranging from 485 to 655 MPa, with a yield strength falling between 250 and 410 MPa. They also have an elongation of at least 22%, indicating their ability to withstand deformation under stress, and a reduction of area of 30% or more, demonstrating their ductility. Additionally, these flanges have a hardness value, measured on the Brinell scale, ranging from 137 to 217 HB. These properties collectively ensure that ASME SA105 Orifice Flanges can withstand the demanding environments they are intended for.
Manufactured through processes like hammering, pressing, rolling, or extrusion, SA105 Orifice Flanges are subsequently subjected to heat treatment. This involves procedures such as normalization and tempering, which refine the microstructure and further enhance their mechanical properties. These flanges are crucial components in orifice plate assemblies, where they play a vital role in regulating fluid flow by creating a pressure drop across a restriction. They are commonly used in industries such as petrochemical, oil and gas, and power generation, where precision in flow measurement is essential. Material certification, quality control, and testing procedures for ASME SA105 Orifice Flanges must adhere to stringent ASME standards and project-specific requirements. It is imperative to consult the latest edition of the ASME SA105 specification and comply with relevant industry standards to ensure the safe and reliable operation of these critical components in industrial processes.
Specification Title | ASME SA105 - "Specification for Carbon Steel Forgings for Piping Components" |
Scope | This specification covers carbon steel forgings intended for use in high-temperature and high-pressure service applications in piping systems. |
Material Grades | SA105 materials are typically available in various grades, including WCB, WCC, and others, which vary in chemical composition and mechanical properties. |
Standard | ASME Boiler and Pressure Vessel Code, Section II, Part A (Materials) |
Manufacturing Method | Forgings are produced by various methods, including hammering, pressing, rolling, or extruding, followed by heat treatment. |
Chemical Composition | Carbon (C): 0.35% max, Manganese (Mn): 0.60-1.05%, Phosphorus (P): 0.040% max, Sulfur (S): 0.050% max, Silicon (Si): 0.10-0.35% |
Mechanical Properties | Tensile Strength: 485 - 655 MPa, Yield Strength: 250 - 410 MPa, Elongation: 22% (minimum), Reduction of Area: 30% (minimum), Hardness (Brinell): 137 - 217 HB |
Heat Treatment | SA105 forgings are typically normalized and/or tempered to achieve the desired mechanical properties. |
Applications | Commonly used in the construction of piping components such as flanges, fittings, valves, and other pressure-containing parts in industrial processes. |
Certification | Material certification, testing, and quality control procedures should adhere to ASME standards and project-specific requirements. |
Please note that the information provided here is a general overview of the ASME SA105 specification and may not cover all the details. When working with specific materials or applications, it's essential to refer to the latest edition of the ASME SA105 specification and consult with relevant standards and authorities for compliance and specific requirements.
Element | Carbon (C) | Manganese (Mn) | Phosphorus (P) | Sulfur (S) | Silicon (Si) |
Composition | 0.35% max | 0.60-1.05% | 0.040% max | 0.050% max | 0.10-0.35% |
Property | Value | Units |
Tensile Strength | 485 - 655 | MPa |
Yield Strength | 250 - 410 | MPa |
Elongation | 22% (minimum) | - |
Reduction of Area | 30% (minimum) | - |
Hardness (Brinell) | 137 - 217 | HB |
Impact Toughness | Varies depending on conditions | - |
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