Carbon steel lap joint flanges are a type of flange used in piping systems where the bolt holes in the flange align with the pipe rather than the flange itself. They consist of two main components: a stub end and a backing flange. The stub end is typically made of carbon steel and is welded to the pipe, while the backing flange is a separate piece that slides over the pipe and stub end.
Material: Carbon steel lap joint flanges are typically manufactured from materials that conform to standards such as ASME SA105, which specifies the chemical composition and mechanical properties of carbon steel forgings. Dimensions: The dimensions of lap joint flanges, including the size, thickness, and bolt hole spacing, are specified in standards like ASME B16.5. These standards provide tables and diagrams to ensure compatibility with pipes and other flange components. Face Type: Lap joint flanges may have flat faces (FF) or raised faces (RF), depending on the application and sealing requirements. Connection: They are designed for use in applications where the flange needs to be easily aligned with the pipe during assembly. The stub end is typically welded to the pipe, and the backing flange is free to rotate and slide over the pipe, allowing for flexibility in positioning. Sealing: Lap joint flanges are often used in applications where the sealing is achieved by a separate gasket located between the stub end and the backing flange. This design allows for easy replacement of the gasket without disassembling the entire flange connection. Pressure Rating: The pressure rating of lap joint flanges depends on factors such as material, size, and design. It's crucial to select the appropriate flange based on the system's pressure and temperature requirements. Surface Finish: Lap joint flanges may have a smooth or serrated surface finish, which can affect gasket sealing and torque requirements during assembly.
Aspect | Description |
Title | ASME SA105 - Specification for Carbon Steel Forgings for Piping Applications |
Scope | This specification covers forged carbon steel piping components for use in pressure systems at elevated and ambient temperatures. |
Material Grades | SA105 is typically used for general-purpose applications. Various grades, such as WCB (cast equivalent), are available. |
Chemical Composition | Carbon, manganese, phosphorus, sulfur, silicon, and other trace elements (varies by grade). |
Mechanical Properties | Tensile strength, yield strength, elongation, and hardness (varies by grade and heat treatment). |
Heat Treatment | Annealing, normalizing, or quenching and tempering may be required based on product form and grade. |
Dimensions and Tolerances | Detailed specifications for dimensions, tolerances, and other product-specific requirements are provided in ASME B16.5 and other related standards. |
Testing and Inspection | Requirements for various non-destructive and destructive tests to ensure product quality. |
Marking and Certification | Products must be marked with material identification, heat numbers, and other relevant information. Certification documents should be provided. |
Application and Usage | SA105 forgings are commonly used in the construction of pipelines, valves, flanges, fittings, and other pressure vessel components. |
Compliance with Standards | ASME SA105 is typically used in conjunction with ASME B16.5 for flanges, ASME B16.11 for socket weld and threaded fittings, and other ASME and ASTM standards as applicable. |
Please note that this table provides a simplified overview of the ASME SA105 specification. For detailed and specific requirements, you should refer to the latest edition of the ASME SA105 standard or consult with a qualified engineer or standards expert.
Element | Carbon Steel (SA105) Composition (%) |
Carbon (C) | 0.35 - 0.45 |
Manganese (Mn) | 0.60 - 1.05 |
Phosphorus (P) | 0.035 (Max) |
Sulfur (S) | 0.040 (Max) |
Silicon (Si) | 0.10 - 0.35 |
Mechanical Property | Typical Value for ASME SA105 Carbon Steel |
Tensile Strength | 485 MPa (70,000 psi) to 655 MPa (95,000 psi) (varies by grade and heat treatment) |
Yield Strength | Minimum 250 MPa (36,000 psi) (varies by grade and heat treatment) |
Elongation | Typically around 22% (varies by grade and heat treatment) |
Hardness | Typically in the range of 143 to 217 Brinell Hardness Number (BHN) (varies by grade and heat treatment) |
Leading Carbon Steel Pipe and Tube Manufacturer, Supplier, and Stockist in India is Ryno Piping Solution Inc. due to the efficacy and dependability of its products. Each month, we deliver containers of carbon steel pipe and tube to Indian ports for a range of clients.
Bengaluru | Mumbai | Chennai | Hyderabad | Kolkata | Pune |
New Delhi | Ahmedabad | Jaipur | Surat | Salem | Gandhinagar |
Bhiwandi | Tiruppur | Sivakasi | Jamnagar | Thiruvananthapuram | Rajahmundry |
Bhubaneswar | Vijaywada | Firozabad | Agra | Rajkot | Bharuch |
Panna | Raipur | Cochin | Ludhiana | Panipat | Durgapur |
Peenya | Pimpri-Chinchwad | Channapatna | Kharagpur | Nashik | Indore |
Varanasi | Haldia | Rourkela | Navi Mumbai | Moradabad | Noida |
The United Arab Emirates, Europe, Africa, Asia, and all other continents are among the destinations for Ryno Piping Solution Inc.' exports of Carbon Steel Pipe and Tube. We export carbon steel pipe and tubes to a number of countries each month. As a result of our expanding customer base, we currently export two containers of carbon steel pipe and tubes to new locations and ports each month.
Saudi Arabia | Qatar | Canada | Bangladesh |
Oman | UAE | Venezuela | Turkey |
Kuwait | Africa | United Kingdom | Singapore |
Netherlands | China | Malaysia | Sri Lanka |